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Daystar Products
Daystar has been Designing and Producing Precision Plastic Components for Four Wheel Drive Truck Suspensions, Motocross Bikes,
Passenger Cars, Mountain Bikes, even the Apache Attack Helicopter, since 1977.
Injection Molding
Daystar produces millions of plastic injection molded suspension parts every year on micro processor controlled Van Dorn molding
machines ranging in size from 85 to 400 tons. Daystar is extremely experienced in running elastomeric compounds such as
flexible PVC's, thermoplastic polyurethanes, and TPR's. Daystar also runs large quantities of other thermoplastic resins for a range of suspension components.
Boots
The design and production of elastomeric shock boots or bellows is a Daystar specialty. Daystar has developed proprietary design software, specialized injection molding bases, special purpose robotics, and unique boring and turning tools that enable us to provide the optimum boot solution to our customer at unrivaled tooling and piece part prices for affordable quality suspensions.
Cast Polyurethane
Daystar is a recognized specialist in manufacturing cast polyurethane elastomeric and microcellular foam parts for the
automotive industry. Daystar has developed several families of proprietary polymer formulations that give us the ability to
match material properties to the specific suspension application at hand.
The Daystar production facility includes multiple dispensing lines, a clean room for steel preparation for bonding operations, several custom designed automatic parts trimmers, a laboratory for testing part designs and material properties, and most importantly, a skilled team with a proven track record.
Subassembly and Packaging
Daystar offers a wide variety of low cost assembly and packaging services. They can help customers with developing complex bills of suspension materials, scheduling, warehousing, assembling, and packaging in production runs ranging from a hundred to hundreds of thousands.
Quality
Daystar has always met the customers' needs by designing and producing the highest possible quality parts. Since 2000, Daystar has been certified QS 9000 / ISO 9001. This demanding certification, recognized worldwide, ensures customers that the entire process, from suspension design to shipment, is independently verified and documented to meet or exceed the customers' expectations.
Engineering
Engineering excellence is not just a catch phrase at Daystar - it is the foundation of the company. Daystar engineers can
execute all aspects of the suspension design process for part modeling and simulation to multi axis toolpath creation.
Toolmaking
Daystar has been producing high quality injection molds for suspension parts for over 25 years ranging in sophistication from single cavity prototype molds to multicavity molds with hot runners and side actions.
Metal Forming
Daystar produces a wide range of automotive steel components ranging from spring shackles to motor mounts and transmission mounts. Capabilities include CNC turning and boring, stamping, sawing, welding, and plating.